Description of PCD chip-breaker insert
Normally there are two types of chip-breakers in the market,
one is a narrow groove with a big positive angle for finishing;
another one is a wide groove with a small positive angle for roughing.
Worldia integrates both together for multi-application with a new design
of disparity groove with a positive angle, this type can be used for both finishing and roughing,
meanwhile, this insert can be shifted with higher cutting performance and efficiency.
As the first PCD chip breaker tool maker in China,
we have helped many automated workshops improve their chip control, greatly reducing stringy chipping.
Specifications of PCD/CVDD Insert with Chip-breaker
| | | | Grade | | | | ic | φd | s | r | la |
| ISO catalog number | ANSI catalog number | Tip Shape | PD01E | PD10E | PD32E | CVDD | mm | mm | mm | mm | mm |
| VCGW110302-1N P00P07 | VCGW22(0.5)-1N P00P07 | CBCBC125S | ● | ● | ● | | 6.35 | 2.8 | 3.18 | 0.2 | 2.5 |
| VCGW110304-1N P00P07 | VCGW22 1-1N P00P07 | CBCBC125S | ● | ● | ● | | 6.35 | 2.8 | 3.18 | 0.4 | 2.5 |
| VCGW110302-1N P00P07 | VCGW22(0.5)-1N P00P07 | SLCBC125S | | | | ● | 6.35 | 2.8 | 3.18 | 0.2 | 2.5 |
| VCGW110304-1N P00P07 | VCGW22 1-1N P00P07 | SLCBC125S | | | | ● | 6.35 | 2.8 | 3.18 | 0.4 | 2.5 |
| VCGW110302-2N P00P07 | VCGW22(0.5)-2N P00P07 | CBCBC125S | ● | ● | ● | | 6.35 | 2.8 | 3.18 | 0.2 | 2.5 |
| VCGW110304-2N P00P07 | VCGW22 1-2N P00P07 | CBCBC125S | ● | ● | ● | | 6.35 | 2.8 | 3.18 | 0.4 | 2.5 |
| VCGW160402-1N P00P07 | VCGW33(0.5)-1N P00P07 | CBCBC125S | ● | ● | ● | | 9.525 | 4.4 | 4.76 | 0.2 | 2.5 |
| VCGW160404-1N P00P07 | VCGW33 1-1N P00P07 | CBCBC125S | ● | ● | ● | | 9.525 | 4.4 | 4.76 | 0.4 | 2.5 |
| VCGW160408-1N P00P07 | VCGW33 2-1N P00P07 | CBCBC125S | ● | ● | ● | | 9.525 | 4.4 | 4.76 | 0.8 | 2.5 |
| VCGW160402-1N P00P07 | VCGW33(0.5)-1N P00P07 | SLCBC125S | | | | ● | 9.525 | 4.4 | 4.76 | 0.2 | 2.5 |
| VCGW160404-1N P00P07 | VCGW33 1-1N P00P07 | SLCBC125S | | | | ● | 9.525 | 4.4 | 4.76 | 0.4 | 2.5 |
| VCGW160408-1N P00P07 | VCGW33 2-1N P00P07 | SLCBC125S | | | | ● | 9.525 | 4.4 | 4.76 | 0.8 | 2.5 |
| VCGW160402-2N P00P07 | VCGW33(0.5)-2N P00P07 | CBCBC125S | ● | ● | ● | | 9.525 | 4.4 | 4.76 | 0.2 | 2.5 |
| VCGW160404-2N P00P07 | VCGW33 1-2N P00P07 | CBCBC125S | ● | ● | ● | | 9.525 | 4.4 | 4.76 | 0.4 | 2.5 |
| VCGW160408-2N P00P07 | VCGW33 2-2N P00P07 | CBCBC125S | ● | ● | ● | | 9.525 | 4.4 | 4.76 | 0.8 | 2.5 |
Application of PCD chip-breaker insert
| PCD tools are limited to non-ferrous materials, such as high-silicon aluminum, metal matrix composites (MMC) and carbon fiber reinforced plastics (CFRP).
PCD with flood coolant can also be used in titanium super-finishing applications. |
- Aluminum and aluminum alloys
- Copper, brass, and bronze alloys
- Zinc and magnesium alloys
- Carbon Fiber
- Epoxy resins
- Plastics
- Fiberglass composites
- Graphite composites
Functions and Features of PCD chip-breaker insert
1. Eliminate bird nest chips when turning aluminum or other workpiece materials;
2. Unique 3D chip-breaking pocket design, guarantee excellent chipping resistance, and highly improved working efficiency;
3. Excellent chip control is available in finish machining and general machining with the same chip pocket form;
4. Suitable for more wide cutting range with the same unique 3D chip pocket design.
Special Focus of PCD chip-breaker insert
Introduction
Adopted a unique 3D chip-breaking pocket design with precision laser machining technology,
Beijing Worldia Diamond Tools issue PCD Chipbreaker Inserts to satisfy the customer that requires
a chip breaker at the actual cutting point.
Company profile
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